® IntelliPack : 800 Series 800 Series Models by Function Guide ◆ 800T Intelligent Transmitters ◆ 800A Intelligent Alarms ◆ 900M Math/Computation IntelliPack math modules perform complex IntelliPack transmitter units convert sensor inputs to Alarm units monitor sensor inputs and provide relay mathematical computations. isolated process current or voltage output signals. actuation if conditions exceed user-defined limits. 801T 811T 841T 851T 801A 811/812A 822A 832A 892/894M 895/896M PRIMARY FUNCTIONS Isolated transmitter x x x x x x Single channel alarm x x x x x x Dual channel alarm x x x Dual channel math/computation x x Quad channel math/computation x POWER CONFIGURATION DC-powered x x x x x x x x x x INPUTS DC voltage/current input x x x x DC millivolt input x x x x Thermocouple input x x x RTD input x x x Resistance input x x x Frequency input x AC current input (requires external sensor) x x x x Strain gauge/load cell x OUTPUTS DC current x x x x x DC voltage x x x x x Frequency/pulse/pulse-width modulation x SPDT or SPST relay x x x x x x x x x DPDT relay x x ■ ■ ■ ■ Tel: 248-295-0880 Fax: 248-624-9234 sales@acromag.com www.acromag.com 30765 S Wixom Rd, Wixom, MI 48393 USA – 1 – ® IntelliPack : 800 Series IntelliPack IntelliPack 800 Series 800 Series Signal Conditioners Signal Conditioners Configuration Diagram + PC running POWER Acromag 10 TO 36VDC Win XP/Vista/7 Configuration Software Model 5030-881 IntelliPack Module RUN ST RLY 1 2 MODE RJ11 Jack SET (6 Conductor) RST 1 RJ11 Plug RJ11 Plug (6 Conductor) RST 2 Configuration Port: (6 Conductor) 6 Foot Cable Allows full configuration of Model 5030-902 IntelliPack module Interface Cable Model 5030-913 (adapter to IntelliPack) Serial Port Adapter After the initial software configuration, a PC is no longer required. Field calibration is easily handled with the IntelliPack’s push-buttons, status LEDs and a standard field calibrator. Intelligent Transmitters ◆ Intelligent Alarms ◆ Intelligent Math Modules ® Key Features & Benefits Transmitters IntelliPack Intelligent IntelliPack transmitter units convert sensor inputs ■ Universal I/O ranges cover a wide range of Transmitters, Alarms, to isolated process current or voltage output applications to reduce stock inventories. and Math Modules signals. Each unit accepts a variety of input ■ Windows XP/Vista/7 software configuration and output ranges to support a broad range of The IntelliPack series is a high-performance line simplifies IntelliPack module setup. applications. An optional relay output enables of multi-function I/O modules. IntelliPack units local alarms. Plus, the internal microcontroller feature universal input/output ranges and an ■ Push button field calibration makes can perform many signal processing and transfer intelligent microcontroller to provide extreme routine maintenance easy without a PC. functions. flexibility and powerful signal conditioning ■ Internal microcontroller provides capabilities. intelligent signal processing capabilities. Input Since each IntelliPack module supports many I/O ■ Thermocouple/RTD/ohms/DC millivolts ■ Quick-disconnect terminals facilitate installa- configurations, you can handle a broad range of ■ DC voltage/current tion and removal of I/O modules. applications with only a few models. Now you ■ Frequency/pulse counter can reduce your spare inventory stock and still ■ Field diagnostics enhanced with software ■ AC current remain covered in an emergency. minimize downtime. Output ® ®/ Windows XP /Vista/7 software helps you quickly ■ Universal DC voltage/current configure IntelliPacks for your application. With ■ SPDT relay just a few mouse clicks, you can select your desired input/output ranges and other operating Functions parameters from a list of available options. And All functions are standard if your operating requirements change, a simple ■ Signal linearizer reconfiguration lets you adapt in a hurry with ■ Square root computation minimal downtime. ■ Signal average computation ■ Pulse counting Once configured, IntelliPacks are very easy to ■ Limit alarm adjust in the field with standard calibrators (no PC required). Front panel push buttons simplify changes to setpoints, deadbands, and zero/full- scale values. LEDs clearly indicate the status and mode of operation. ■ ■ ■ ■ Tel: 248-295-0880 Fax: 248-624-9234 sales@acromag.com www.acromag.com 30765 S Wixom Rd, Wixom, MI 48393 USA – 2 – ® IntelliPack : 800 Series Alarms Math Modules Fast Installation IntelliPack alarm units monitor sensor inputs IntelliPack math modules perform a variety of Step 1 Run configuration software offline to and provide relay actuation if conditions exceed complex mathematical computations on up to select desired operating parameters. user-defined limits. An internal microcontroller four input signals and provide a DC or frequency Step 2 Print configuration or save to disk. provides signal processing and logic functions, output signal that represents the calculated normally found only in expensive controllers, result. Typical applications include calculating Step 3 Connect PC to IntelliPack and for a variety of intelligent alarm functions. Dual sums, deltas, averages, flow rates, volumes, and download configuration data. relay units support two different alarm functions tracking minimum/maximum values. Equations Step 4 Disconnect PC and install at the same time. are entered using a freeform format, the same as IntelliPack module in the field. in most popular spreadsheet programs. Inputs Step 5 Optional. Calibrate in field using push- Input and Output Ranges ■ Thermocouple/RTD/ohms/DC millivolts buttons on front panel. ■ DC voltage/current ■ Universal DC voltage/current ■ AC current ■ Frequency, pulse, PWM outputs Easy Software Configuration Acromag’s configuration software is the key to Outputs Functions the IntelliPack’s easy-to-use operation. The soft- ■ One DPDT relay or two SPDT relays ■ Add, subtract, multiply, divide ware employs the friendly Windows XP/Vista/7 ■ Square root, exponential, logarithmic Functions interface with pull-down selection menus and ■ Absolute value, minimum/maximum All functions are standard on every alarm unit. fill-in-the-blank fields to speed you through a few ■ High/low selector, track and hold ■ Limit and window (band-pass) alarm brief configuration screens. No programming is ■ Trigonometric (sine, cosine, tangent) ■ Deviation alarm required. ■ Conditional arguments (if, then, and, or) ■ Rate-of-change alarm An adapter plugs into the serial port of your ■ On/off controller computer. It serves as an isolated interface ■ Peak/valley signal detection between the IntelliPack and the PC. A cable with RJ11 phone-style plugs at each end links the adapter to the IntelliPack’s serial port. The software, adapter, and cable are sold as a kit (Model 800C-SIP) for easy ordering. Once connected, the software reads the IntelliPack’s non-volatile memory to determine the unit type and loads the appropriate configu- ration form with several property pages. As you select the input range and alarm function on the general property page, the other pages are dynamically customized to speed you through the procedure. After you select the operating parameters, the configuration is downloaded and stored in the IntelliPack’s memory. The con- figuration is also saved to a file for subsequent downloading to other modules or for quick modifications. This capability saves you valuable downtime and archives your settings. After you complete the configuration, the soft- ware provides a detailed printout to document your application. Typical software configuration screen. Data is uploaded from the IntelliPack module. ■ ■ ■ ■ Tel: 248-295-0880 Fax: 248-624-9234 sales@acromag.com www.acromag.com 30765 S Wixom Rd, Wixom, MI 48393 USA – 3 – ® IntelliPack : 800 Series Software Diagnostics The configuration software also shows you the current status of your IntelliPack module. A test screen (shown at right) indicates the current input signal value and the averaged value. The status of the relay and output signal are also displayed. You can override the output for 10 seconds to verify the system is responding properly. The screen’s IntelliPack diagram has representative LEDs to help you detect any bulb failures and verify proper operation. On alarm modules, you can reset latched relays in software by clicking the screen’s reset button with your mouse. Quickly test or monitor your IntelliPack module with a software screen that displays all current values. Software Calibration The IntelliPack’s configuration software makes calibrating your transmitters and alarms very easy. You can upload your IntelliPack’s current calibration and quickly verify the settings or make changes on the input, output and thermocouple reference junction calibration property sheets. The output calibration window has a slider con- trol that you can drag with your mouse. This slider allows you to adjust the output current or voltage signal independent of the input signal. If a unit is miscalibrated or you make a mistake, you can instantly restore the factory calibration settings. The original values are displayed on the screen. Easily set calibration values by simply typing in the values or restore original factory settings instantly. ■ ■ ■ ■ Tel: 248-295-0880 Fax: 248-624-9234 sales@acromag.com www.acromag.com 30765 S Wixom Rd, Wixom, MI 48393 USA – 4 – ® IntelliPack : 800 Series Transmitter Alarm The following tables describe push-button and Simple Push-Button Field LED functions for alarm and transmitter module Configuration types. After the initial software configuration, key functions may be reprogrammed in the field Push-Buttons (Alarms) without a PC. Push-buttons let you adjust the Mode: Push to enter field configuration mode. IntelliPack’s setpoint, deadband, zero, and full Set: Accepts input data during field calibration. scale signal values with conventional field RST 1: Resets a latched alarm for relay 1. Acromag Acromag calibrators. LEDs indicate the mode and guide RUN RUN RST 2: Resets a latched alarm for relay 2. you through a few short steps. Latched relays ST ST Push-Buttons (Transmitters) may also be reset in the field. RLY Mode: Push to enter field configuration mode. Z/FS 12 With IntelliPacks, zero and span adjustments are Set: Accepts input data during field calibration. RELAY one-step operations. Unlike many potentiom- ▲: Calibrates (increases) the output signal. MODE MODE eter-based instruments, IntelliPack ▼: Calibrates (decreases) the output signal. zero/span adjustments are inde- LED Indicators (Alarms) SET pendent and non-interactive. The Run (Green) - Indicates power applied. internal microprocessor holds the zero setting Flashes when performing diagnostics. constant while the span is adjusted for precise RST 1 ST (Yellow) - Status LED flashes to indicate input is out calibration in a single iteration. of range or a sensor break has been detected. Relay 1 Alarm (Yellow) - Constant ON indicates alarm RST 2 SET condition for relay 1. Relay 2 Alarm (Yellow) - Constant ON indicates alarm condition for relay 2. LED Indicators (Transmitters) Run (Green) - Indicates power applied. R R Flashes when performing diagnostics. ST (Yellow) - Status LED flashes to indicate input is out of range or a sensor break has been detected. Z/FS (Yellow) - Lights or flashes to indicate the input zero or full-scale value is being calibrated. RLY (Yellow) - Lights to indicate alarm condition or relay setpoint adjustments are being made. Flashes for deadband adjustments. IntelliPack IntelliPack IntelliPack Transmitter Math/Computation Module Alarm Programmable Programmable Programmable Programmable Programmable Relay Input Output Inputs Outputs Inputs Outputs Programmable Relay Programmable Relay Programmable Function Output Math/Computation Output Alarm Functions Software DC Software Software DC DC Configuration Configuration Power Configuration Power Power Port Port Port ■ ■ ■ ■ Tel: 248-295-0880 Fax: 248-624-9234 sales@acromag.com www.acromag.com 30765 S Wixom Rd, Wixom, MI 48393 USA – 5 –