Switching Power Supplies: PS5R-V Series PRODUCT DESCRIPTION Space saving DIN-rail mount switching power supplies with global approvals for both industrial and hazardous locations. KEY FEATURES • Compact size preserves panel space • Slim size (width): 22.5mm (10W/15W/30W) 36mm (60W) 46mm (120W) STANDARDS COMPLIANCE • Universal Voltage Input: 85-264V AC/100-370V DC Applicable Standards Mark File No. or Organization UL508 • Wide operating temperature range 1 UL1310* ANSI/ISA 12.12.01 UL/c-UL Listed • Spring-up terminals accept ring & fork CSA C22.2 No.107.1 File No. E467154, E177168 terminals CSA C22.2 No.213 1 CSA C22.2 No.223* • Approved for use in Class I Division 2 hazardous locations TÜV SÜD EN60950-1 EN50178 • Can be installed in 6 directions EU Low Voltage Directive, EN61204-3 EMC Directive • DIN-rail or panel mount SEMI F47 — EPRI • Overcurrent protection with auto-reset *1: PS5R-VB/VC/VD only • Meets SEMI F47 Sag Immunity (208V AC input) • RoHS compliant POWER SUPPLY PART NUMBERS Output Output • Five-year factory warranty Output Capacity Part Number Input Voltage Voltage Current 10W PS5R-VB05 5V 2.0A PS5R-VB12 12V 1.3A 15W PS5R-VB24 24V 0.65A 100 to 240V AC PS5R-VC12 12V 2.5A (Voltage range: 85 to 264V AC / 30W 100 to 370V DC) PS5R-VC24 24V 1.3A 60W PS5R-VD24 24V 2.5A 120W PS5R-VF24 24V 5.0A Part Number Structure PS5R - V   Output Voltage 3 05: 5V* 4 12: 12V* 24: 24V Output Capacity B: 10W/15W *3: PS5R-VB only C: 30W *4: PS5R-VB/VC only D: 60W F: 120W Note: Use only for interpreting part numbers. Do not use for developing part numbers. 1 SPECIFICATIONS 5V DC output PS5R-VB05 - - - Model 12V DC output PS5R-VB12 PS5R-VC12 - - 24V DC output PS5R-VB24 PS5R-VC24 PS5R-VD24 PS5R-VF24 Output Capacity 15W (5V Model is 10W) 30W 60W 120W Rated Input Voltage 100 to 240V AC 1 (Single-phase two-wire)* (Voltage range: 85 to 264V AC/100 to 370V DC) (Load ≤ 80% at 100-105V DC) Frequency 50/60 Hz 5V: 0.25A 100V AC 0.7A 1.3A 1.4A 12V, 24V: 0.35A Input Current (Typ.) 5V: 0.14A 230V AC 0.3A 0.8A 0.7A 12V, 24V: 0.19A 100V AC 18A (Ta = 25°C, cold start) Inrush Current (Typ.) 230V AC 45A (Ta = 25°C, cold start) 120V AC 0.5mA max. Leakage Current 230V AC 1.0mA max. 100V AC 5V: 77%, 12V: 82%, 24V: 84% 12V: 83%, 24V: 85% 86% 88% Efficiency (Typ.) 2 (at rated output)* 230V AC 5V: 73%, 12V: 80%, 24V: 81% 12V: 85%, 24V: 87% 86% 89% 100V AC — — — 0.99 Power Factor (Typ.) 230V AC — — — 0.92 3 Rated Voltage/Current 5V/2.0A* , 12V/1.3A, 24V/0.65A 12V/2.5A, 24V/1.3A 24V/2.5A 24V/5A Adjustable Voltage Range ±10% 100V AC 5V: 53ms, 12V: 34ms, 24V: 36ms 12V: 13ms, 24V: 15ms 13ms 30ms Output Holding Time 5V: 330ms (Typ.) 12V: 110ms 230V AC 12V: 215ms 105ms 33ms (at rated output) 24V: 110ms 24V: 230ms Start Time (at rated input and output) 500ms max. 600 ms max. 800 ms max. 700 ms max. 5V, 12V: 200ms max. Rise Time (at rated input and output) 200ms max. 24V: 250ms max. Input Fluctuation 0.4% max. 5V: 2.5% max. Load Fluctuation 1.0% max. 12V, 24V: 1.0% max. 12V: 0.05%/oC max. (-10 to +50oC) Temperature Change 0.05%/oC max. (-10 to +65oC ) 0.05%/oC max. (-10 to +55oC ) 0.05%/oC max. (-25 to +55oC ) 24V: 0.05%/oC max. (-10 to +55oC) 5V: 8% p-p max. (-25 to -10oC) 12V: 6% p-p max. (-25 to -10oC) 12V: 6% p-p max. (-25 to -10oC) 4% p-p max. (-25 to -10oC) 4% p-p max. (-25 to -10oC) 24V: 4% p-p max. (-25 to -10oC) 24V: 4% p-p max. (-25 to -10oC) 5V: 5% p-p max. (-10 to +0oC) Ripple 12V: 2.5% p-p max. (-10 to +0oC) 12V: 2.5% p-p max. (-10 to +0oC) 1.5% p-p max. (-10 to +0oC) 1.5% p-p max. (-10 to +0oC) (including noise) 24V: 1.5% p-p max. (-10 to +0oC) 24V: 1.5% p-p max. (-10 to +0oC) 5V: 2.5% p-p max. (0 to +65oC) 12V: 1.5% p-p max. (0 to +50oC) 12V: 1.5% p-p max. (0 to +65oC) 1% p-p max. (0 to +55oC) 1% p-p max. (0 to +55oC) 24V: 1% p-p max. (0 to +55oC) 24V: 1% p-p max. (0 to +65oC) Overcurrent Protection 105% min. (auto reset) Operation Indicator LED (green) Between input and output terminals: 3,000V AC, 1 minute Dielectric Strength Between input and ground terminals: 2,000V AC, 1 minute Between output and ground terminals: 500V AC, 1 minute Between input and output terminals: 100MΩ min. (500V DC megger) Insulation Resistance Between input and ground terminals: 100MΩ min. (500V DC megger) 4 Operating Temperature* –25 to +75°C –25 to +70°C –25 to +65°C Operating Humidity 20 to 90% RH (no condensation) Storage Temperature –25 to +75°C Storage Humidity 20 to 90% RH (no condensation) 10 to 55Hz, amplitude 0.33mm, 2 hours each 10 to 55Hz, amplitude 0.21mm, 2 hours each in 3 in 3 axes axes 10 to 55Hz, amplitude 0.375mm, 2 hours each in 3 axes (when used with BNL6 end clips) Vibration Resistance (when used with BNL6 end clips) (when used with BNL6 end clips) 10 to 55Hz, amplitude 0.375mm, 2 hours 10 to 55Hz, amplitude 0.375mm, 2 hours each in 3 each in 3 axes (when used with BNL8 end axes (when used with BNL8 end clips) clips) 2 Shock Resistance 300 m/s (30G), 3 times each in 6 directions 5 Expected Life* 8 years minimum (at the rated input, 50% load, operating temperature +40°C, standard mounting direction) EMI EN61204-3 (Class B) EMC EMS EN61204-3 (industrial) UL508 (Listing), UL1310 Class 2 UL508 (Listing) ANSI/ISA-12.12.01 ANSI/ISA-12.12.01 Safety Standards CSA C22.2 No. 107.1, 213, 223 CSA C22.2 No. 107.1, 213 EN60950-1, EN50178 EN60950-1, EN50178 Other Standard SEMI F47 (at 208V AC input only) Degree of Protection IP20 (EN60529) Dimensions (mm) 90H × 22.5W × 95D 95H × 36W × 108D 115H × 46W × 121D Weight (approx.) 140g 150g 260g 470g Terminal Screw M3.5 At normal temperature and humidity unless otherwise specified. *1: DC input voltage is not subject to safety standards. When using on DC input, connect a fuse to the input terminal for DC input protection. *2: Under stable state. *3: PS5R-VB05 (5V DC/2.0A) is 10W (Up to 3.0A at Ta = 0 to 40°C. Not subject to safety standards above 2.0A.) *4: See the output derating curves on page 3. *5: Calculation of the expected life is based on the actual life of the aluminum electrolytic capacitor. The expected life depends on operating conditions. 2 Output Input Regulation CHARACTERISTICS Operating Temperature vs. Output Current (Derating Curves) Conditions: Natural air cooling (Operating temperature is the temperature around the switching power supply.) PS5R-VB05, -VB12, -VB24 PS5R-VC12 PS5R-VC24 100 100 100 Mounting A Mounting A Mounting A, B 90 90 90 80 80 80 Input Voltage: Input Voltage: Input Voltage: 70 85-100V AC 70 70 85-100V AC 85-100V AC 60 60 60 50 50 50 Mounting C 40 40 40 30 Mounting B, C, D, E, F 30 30 Mounting B, C, D, E, F 20 20 20 Mounting D, E, F 10 10 10 0 0 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 -30 -20 -10 0 10 20 30 40 50 60 70 80 -30 -20 -10 0 10 20 30 40 50 60 70 80 Operating Temperature (˚C) Operating Temperature (˚C) Operating Temperature (˚C) Overcurrent Protection Characteristics PS5R-VD24 PS5R-VF24 100 100 100 Mounting E Mounting C, E 90 90 80 80 Input Voltage: 70 85-100V AC 70 Mounting B, D Mounting B, C, D 60 60 50 50 40 40 30 Mounting A 30 Mounting A Mounting F Mounting F 20 20 10 10 0 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 -30 -20 -10 0 10 20 30 40 50 60 70 80 Operating Temperature (˚C) Operating Temperature (˚C) 0 -30 0 100 105 and over Output Current (%) Operating Temperature Approved by Safety Standards UL508, CSA C22.2 No.107.1, ANSI/ISA12.12.01, EN60950-1, EN50178 Part Number Mounting A Mounting B Mounting C Mounting D Mounting E Mounting F 65 60 60 60 60 60 PS5R-VB05, -VB12, -VB24 PS5R-VC12 50 45 45 45 45 45 PS5R-VC24 55 55 50 45 45 45 55 40 40 40 45 35 PS5R-VD24 55 40 45 40 45 35 PS5R-VF24 Mounting Style Up Mounting A Mounting B Mounting C Mounting E Mounting F Mounting D (Vertical, standard) (Upright) (Left side up) (Right side up) (Upside down) (Downward) PS5R-VD/VF PS5R-VB/VC Marking Name Description L N INPUT L N INPUT 50/60Hz INPUT INPUT 50/60Hz L, N AC Input Terminal Voltage range: 85 to 264V AC/100 to 370V DC 100-240VAC Ground Terminal Be sure to connect this terminal to a proper ground. DC ON 100-240VAC DC ON +V: Positive output terminal +V, –V DC Output Terminals VR. –V: Negative output terminal ADJ ON VR. Allows adjustment within ±10%. VR. ADJ ADJ ON VR.ADJ Output Voltage Adjustment Turning clockwise increases the output voltage. OUTPUT VR. ADJ Turning counterclockwise decreases the output voltage. -V +V OUTPUT DC ON Operation Indicator (green) Illuminates when the output voltage is on. -V +V OUTPUT OUTPUT 3 Output Current (%) Output Current (%) Output Current (%) Output Current (%) Output Current (%) Output Voltage (%) Intermittent Operation 5-M3.5 95 Screw Terminal DIMENSIONS (mm) ACCESSORY PART NUMBERS 44 62.9 12 2 PS5R-VB/VC Panel Mounting Bracket* 24.7 9.5 3.8 22.5 Applicable Switching 2-M4 or 2-M4.5 holes Part Number Remarks 2-M4 or 2-M4.5 holes Power Supply 5-M3.5 — PS9Z-5R1B PS5R-VB 95 Screw Terminal PS5R-VC For side mounting PS9Z-5R2B — PS5R-VD PS9Z-5R1C 5-M3.5 5-M3.5 — PS5R-VF PS9Z-5R1E Screw 95 Screw Terminal 10 10 Terminal 108 *2: Used when installing on a panel directly. DIN Rail (35mm-wide) 5-M3.5 95 Screw Terminal Length Part Number Material BNDN1000 1000mm Aluminum 44 62.9 12 End Clip 24.7 9.5 3.8 Part Number 22.5 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 44 BNL6 62.9 12 26 24.7 9.5 3.8 BNL8 20 3.8 38 22.5 36 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 44 5-M3.5 62.9 12 Screw 2-M4 or 2-ø4.5 holes Terminal 24.7 10 10 108 PS5R-VD 9.5 3.8 PS5R-VF 22.5 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 5-M3.5 5-M3.5 Screw Screw Terminal Terminal 10 10 108 11.5 11.5 121 5-M3.5 Screw 5-M3.5 Terminal 10 10 108 95 Screw Terminal 26 20 3.8 38 36 26 2-M4 or 2-ø4.5 holes 20 3.8 38 36 23 5-M3.5 36 44 3.8 2-M4 or 2-ø4.5 holes 46 Screw Terminal 26 62.9 48 12 11.5 11.5 121 20 3.8 38 24.7 9.5 3.8 36 22.5 5-M3.5 2-M4 or 2-M4.5 holes 2-M4 or 2-ø4.5 holes 2-M4 or 2-M4.5 holes Screw Terminal 2-M4 or 2-ø4.5 holes 11.5 11.5 121 PS9Z-5R2B PS9Z-5R1B Side-mount - Panel Mounting PS9Z-5R1C Panel Mounting PS9Z-5R1E Panel Mounting 5-M3.5 Panel Mounting Bracket Bracket Bracket Bracket 5-M3.5 Screw Terminal Screw 11.5 11.5 121 Terminal 10 10 108 5-M3.5 5-M3.5 95 Screw Terminal 95 Screw Terminal 23 36 3.8 46 48 23 2-M4 or 2-ø4.5 holes 36 3.8 46 48 44 44 26 20 62.9 12 62.9 12 3.8 38 36 24.7 24.7 2-M4 or 2-ø4.5 holes 9.5 3.8 23 9.5 3.8 36 3.8 46 22.5 22.5 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 48 2-M4 or 2-M4.5 holes 2-M4 or 2-ø4.5 holes 2-M4 or 2-ø4.5 holes 5-M3.5 Screw Terminal 5-M3.5 5-M3.5 11.5 11.5 121 Screw Screw 4 Terminal 10 10 Terminal 108 10 10 108 26 26 20 20 3.8 3.8 38 38 23 36 36 36 3.8 46 48 2-M4 or 2-ø4.5 holes 2-M4 or 2-ø4.5 holes 2-M4 or 2-ø4.5 holes 5-M3.5 5-M3.5 Screw Terminal Screw Terminal 11.5 11.5 11.5 11.5 121 121 23 23 36 3.8 36 3.8 46 46 48 48 2-M4 or 2-ø4.5 holes 2-M4 or 2-ø4.5 holes 98 8.5 79 8 61.6 12.2 8.2 98 8.5 79 8 61.6 12.2 8.2 90 95 115 90 95 115 4.4 35.3 27.3 4.5 35.3 24.9 4.5 35.3 44.9 4.4 35.3 27.3 4.5 35.3 24.9 98 8.5 4.5 35.3 44.9 98 8.5 79 8 61.6 12.2 8.2 135 79 8 61.6 12.2 8.2 115 125 105 120 98 8.5 79112 8 61.6 12.2 8.2 135 115 125 90 120 105 90 95 112 115 95 115 90 95 115 98 8.5 102 79 8 61.6 12.2 8.2 110 4.4 35.3 27.3 102 4.5 35.3 24.9 4.4 35.3 27.3 4.5 35.3 24.9 110 4.5 35.3 44.9 4.5 35.3 44.9 90 4.4 35.3 27.3 95 4.5 35.3 24.9 115 4.5 35.3 44.9 135 135 115 125 115 125 105 120 105 120 98 8.5 112 79 8 135 112 12.2 8.2 61.6 115 125 105 120 112 90 95 115 4.4 35.3 27.3 4.5 35.3 24.9 4.5 35.3 44.9 102 102 135 110 115 110 125 105 120 102 112 110 4.4 35.3 27.3 4.5 35.3 24.9 4.5 35.3 44.9 135 115 125 120 105 112 102 110 102 110 MTBF* PS5R-VB: 900,000H minimum PS5R-VC: 650,000H minimum MIL-HDBK-217FN2 PS5R-VD: 450,000H minimum PS5R-VF: 350,000H minimum *MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a device. It is the statistical representation of the likelihood of the unit to fail and does not necessarily repre- sent the expected life of a product. SAFETY PRECAUTIONS • Blown fuses indicate that the internal circuits are damaged. Contact IDEC for repair. Do The PS5R-V should be placed in a proper enclosure. It is designed to be used with general not just replace the fuse and reoperate, otherwise electric shock, fire, or malfunction electrical equipment and industrial electric devices. may occur. • Do not use the switching power supplies to charge rechargeable batteries. • Do not use switching power supplies with electric equipment whose malfunction or • Do not overload or short-circuit the switching power supply for a long period of time, inadvertent operation may damage the human body or life directly. otherwise the internal elements may be damaged. • Make sure that the input voltage and output current do not exceed the ratings. If the • Do not disassemble, repair, or modify the power supplies, otherwise the high voltage input voltage and output current exceed the ratings, electric shock, fire, or malfunction internal part may cause electric shock, fire, or malfunction. may occur. • The fuse inside the PS5R-V switching power supply is for AC input. Use an external fuse • Do not touch the terminals of the switching power supply while input voltage is applied, for DC input. otherwise electric shock may occur. • Provide the final product with protection against malfunction or damage that may be caused by malfunction of the switching power supply. • Operating temperatures should not exceed the ratings. Be sure to note the derating characteristics. If the operating temperature exceeds the ratings, electric shock, fire, or malfunction may occur. OPERATING INSTRUCTIONS Notes for installation Mounting on DIN Rails • Do not close the top or bottom openings of the PS5R-V to allow for heat radiation by 1. Use a 35mm-wide DIN rail. convection. 2.Place the PS5R-V on the DIN rail as shown with input terminal side up ( ), and press the  • When mounting multiple PS5R-V switching power supplies side by side, maintain a PS5R-V towards the DIN rail ( ). Make sure that the PS5R-V is installed firmly.  minimum of 10 mm clearance. Observe the derating curves in consideration of the 3. Use BNL6 end clips to ensure power supplies do not slide off the end of the DIN rail. Use of ambient temperature. BNL8 end clips is recommended when excessive vibration or shock is anticipated. Removal • Insert a flat screwdriver into the slot in the clamp, and pull out until it clicks ( ). The lock  mechanism is released and the PS5R-V can be removed ( ). When mounting the PS5R-V  again, push in the latch first. Mounting Removal 10mm minimum • When the derating voltage may exceed the recommended value, provide forced air- cooling. • Make sure to wire the ground terminal correctly. • For wiring, use wires of heat resistance of 60oC or higher (PS5R-VB: 80oC or higher). Use copper wire of the following sizes, according to the rated current. Clamp • Recommended wire size: AWG18 to 14 Note: Wires of the above size must be used to comply with UL508, CSA C22.2 No. 107.1. Applicable crimp terminal (reference) ø3.6min. 6.6 max. 5.5 min. 4 max. • Recommended tightening torque of the input and output terminals is 1.0 to 1.3N·m (0.8N·m for UL). 5 OPERATING INSTRUCTIONS Installing a Panel Mounting Bracket Overcurrent Protection The output voltage drops automatically when an overcurrent flows due to an overload or short circuit. Normal voltage is automatically restored when the load returns to normal conditions. Panel Mounting Bracket (PS9Z-5R1) Notes for Operation  Push in the latch to LOCK Tab position. • Output interruption may indicate blown fuses. Contact IDEC.  Slot • The PS5R-V switching power supply contains an internal fuse for AC input. When using LOCK DC input, install an exter nal fuse. To avoid blown fuses, select a fuse in consideration of the rated current of the internal fuse. Power UNLOCK Supply Rated Current of Internal Fuses  Internal Fuse Part Number Rated Current Latch  Install the tab on the panel PS5R-VB/VC 2A mounting bracket into the  slot on the power supply. PS5R-VD/VF 4A • Avoid overload and short-circuit for a long period of time, oth erwise the internal elements  Install the brackets as may be damaged. shown on the left. • DC input operation is not subject to safety standards. Rust and Scratches on Metal parts Bonded metal parts are used for the PS5R-V. Rust on the edge and scratches on the surfaces   Ensure that the panel may be developed depending on the storage condition, but the performance of the PS5R-V is not mounting bracket is locked affected. by the latch. Noise LOCK Small acoustic noise inside the PS5R-V may be heard depending on the input voltage and load, but the performance of the PS5R-V is not affected. Panel Mounting Bracket (PS9Z-5R2B)  Pull out the latch to UNLOCK position. LOCK Tab  UNLOCK   Insert the tab on the panel Power Latch mounting bracket into the Supply slot on the power supply.   Push in the latch to LOCK position.   Ensure that the panel mounting bracket is locked by the latch. LOCK Adjustment of Output Voltage The output voltage can be adjusted within ±10% of the rated output voltage by using the VR.ADJ control on the front. Turning the VR.ADJ clockwise increases the output voltage. Turning the VR.ADJ counterclockwise decreases the output voltage. 6 OPERATING INSTRUCTIONS Series Operation Backup Operation Series operation is allowed. Connect Schottky barrier diodes D as shown below. Select a Backup operation is a connection method of two switching power supplies in parallel for emer- Schottky diode in consideration of the rated current. The diode’s reverse voltage must be higher gency. Normally one switching power supply has a sufficient output. If one switching power than the PS5R-V's output voltage. supply fails, another one operates to continue the output. Make sure that the sum of power consumption by load and diode is not greater than the rated wattage (rated voltage × rated cur- rent) of one switching power supply. L L +V L L +V D N N –V Load N N –V D Load AC IN OUT Load L +V Load L +V − D D N –V N –V IN OUT (a) (b) − Select a diode in consideration of: Parallel Operation Diode's current must be more than double the PS5R-V's output current. Take heat dissipation Parallel operation is not possible to increase the output capacity, because the inter- into consideration. nal elements and load may be damaged. WARRANTY IDEC shall not be liable for other damages including consequential, contingent or incidental dam- Warranty ages. Warranty does not apply if the PS5R-V switching power supply was subject to: IDEC warranties the PS5R-V switching power supply for a period of five years from the date of 1. Inappropriate handling, or operation beyond specifications. shipment. 2. Modification or repair by other than IDEC. Scope 3. Failure caused by other than the PS5R-V switching power supply. IDEC agrees to repair or replace the PS5R-V switching power supply if the product has been 4. Failure caused by natural disasters. operated under the following conditions. The maximum value of output capacity is within the range shown in “Operating Temperature vs. Output Current on page 3. 1. Average operating temperature (ambient temperature of switching power supply) is 40°C maximum. 2. The load is 80% maximum. 3. Input voltage is the rated input voltage. 4. Standard mounting style IDEC Corporation • 1175 Elko Drive • Sunnyvale, CA 94089 • 800-262-IDEC (4332) • Fax: 408-745-5258 • www.IDEC.com/usa ©2015 IDEC Corporation. All Rights Reserved. PDF only 7