TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Highlights & Features – Protection Class II, Double Isolation (No Earth connection is required) – Universal AC input voltage and full power up to 55°C – Power will not de-rate for the entire input voltage range – Efficiency > 87.0% @ 115Vac, > 89.0% @ 230Vac – NEC Class 2 / Limited Power Source (LPS) certified – Overvoltage / Overcurrent / Over Temperature Protections Safety Standards CB Certified for worldwide use Model Number: DRC-24V100W1AZ Unit Weight: 0.35 kg Dimensions (L x W x D): 91.0 x 89.9 x 55.6 mm General Description The DRC-24V100W1AZ is part of the Chrome DIN Rail Power Supply series, which is designed for use in compact cabinets for home automations and the food and beverage industry. Delta’s Chrome DIN Rail Power Supply series offers double isolated input. This means that no Earth connection is required thus resulting in low leakage current. This product provides a universal input voltage range of 90-264Vac, and a wide temperature range of -25°C to 71°C. The Chrome series is certified to safety standard according to IEC/EN/UL 60950-1 Information Technology Equipment (ITE) and UL 508 Industrial Control Equipment (ICE). The series is also fully compliant with RoHS Directive 2011/65/EU for environmental protection. NEC Class 2 and Limited Power Source (LPS) approvals are available for this product. Model Information Chrome DIN Rail Power Supply Model Number Input Voltage Range Output Voltage Output Current DRC-24V100W1AZ 90-264Vac (125-375Vdc) 24Vdc 3.80A Model Numbering DR C – 24V 100W 1 A Z DIN Rail Isolation Class II Output Voltage Output Power Single Phase Chrome Series Plastic Case Power Supply (100W series model) All parameters are specified at 25°C ambient unless otherwise indicated. 1 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Specifications Input Ratings / Characteristics Nominal Input Voltage 100-240Vac Input Voltage Range 90-264Vac Nominal Input Frequency 50-60Hz Input Frequency Range 47-63Hz Nominal DC Input Voltage* 125-375Vdc Input Current < 2.20A @ 115Vac, < 1.00A @ 230Vac Efficiency at 100% Load > 87.0% @ 115Vac, > 89.0% @ 230Vac Max Inrush Current (Cold Start) < 30A @ 115Vac, < 60A @ 230Vac Leakage Current < 0.25mA @ 240Vac *DC input voltage is not included in the UL approval. Additional testing might be necessary. Output Ratings / Characteristics Nominal Output Voltage 24Vdc Output Voltage Tolerance ± 2% (initial set point tolerance from factory) Output Voltage Adjustment Range 20-24.48Vdc Output Current 3.80A Output Power 91.2W Line Regulation < 1% typ. (@ 90-264Vac, 100% load) Load Regulation < 2% typ. (@ 90-264Vac, 100% load) Residual Ripple / PARD (20MHz) < 50mVpp / 150mVpp Rise Time < 100ms @ nominal input (100% load) Start-up Time < 3,000ms @ nominal input (100% load) Hold-up Time > 10ms @ 115Vac, > 30ms @ 230Vac (100% load) Dynamic Response (Overshoot & Undershoot O/P Voltage) ± 5% @ 10-100% load Start-up with Capacitive Loads 3,000µF Max Mechanical Case Cover Plastic Dimensions (L x W x D) 91.0 x 89.9 x 55.6 mm Unit Weight 0.35 kg Indicator Green LED (DC OK) Cooling System Convection Terminal Input 2 Pins (Rated 300V/25A) Output 4 Pins (Rated 300V/25A) Wire Input / Output AWG 22-12 (1 piece), AWG 24-12 (2 pieces) Mounting Rail Standard TS35 DIN Rail in accordance with EN 60715 All parameters are specified at 25°C ambient unless otherwise indicated. 2 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Environment Surrounding Air Temperature Operating -25°C to +71°C Storage -25°C to +85°C Power De-rating > 55°C de-rate power by 2.5% / °C Operating Humidity 5 to 95% RH (Non-Condensing) Operating Altitude 0 to 2,000 Meters Shock Test (Operating) IEC 60068-2-27, Half Sine Wave: 4G for a duration of 22ms, 3 shocks for each 3 directions, 9 times in total Vibration (Operating) IEC 60068-2-6, Sine Wave: 10-500Hz @ 19.6m/S² (2G peak); 10 min per cycle, 60 min for all X, Y, Z directions Pollution Degree 2 Protections Overvoltage < 34.8V, SELV Output, Latch-off Mode Overload / Overcurrent > 102~108% of rated load current, Fold Forward Mode (current rises, voltage drops) Over Temperature > 75°C Surrounding Air Temperature @ 100% load, Latch-off Mode Short Circuit Hicc-up Mode, Non-Latching (Auto-Recovery when the fault is removed) Degree of Protection IP20 Protection Against Shock Class II (No PE* connection is required) *PE: Primary Earth Reliability Data MTBF > 500,000 hrs. as per Telcordia SR-332 I/P: 100Vac, O/P: 100% load, Ta: 35°C Expected Cap Life Time 10 years (115Vac & 230Vac, 50% load @ 40°C) All parameters are specified at 25°C ambient unless otherwise indicated. 3 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Safety Standards / Directives Electrical Safety TUV Bauart to EN 60950-1, UL/cUL recognized to UL 60950-1 and CSA C22.2 No. 60950-1, CB scheme to IEC 60950-1, Limited Power Source (LPS) Industrial Control Equipment UL/cUL listed to UL 508 and CSA C22.2 No. 107.1-01 Class 2 Power Supply UL/cUL recognized to UL 60950-1 and CSA C22.2 No. 60950-1 CE In conformance with EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC Material and Parts RoHS Directive 2011/65/EU Compliant Galvanic Isolation Input to Output 3.0KVac EMC EMC / Emissions CISPR 22, EN 55022, FCC Title 47: Class A* Immunity to EN 55024 1) Electrostatic Discharge IEC 61000-4-2 Level 3 Criteria A Air Discharge: 8kV Contact Discharge: 4kV 1) Radiated Field IEC 61000-4-3 Level 2 Criteria A 80MHz-1GHz, 3V/M with 1kHz tone / 80% modulation 1) Electrical Fast Transient / Burst IEC 61000-4-4 Level 3 Criteria A 1kV 1) Surge IEC 61000-4-5 Level 3 Criteria A 2) Common Mode : 2kV 3) Differential Mode : 1kV 1) Conducted IEC 61000-4-6 Level 2 Criteria A 150kHz-80MHz, 3Vrms 1) Power Frequency Magnetic Fields IEC 61000-4-8 Criteria A 1A/Meter Voltage Dips IEC 61000-4-11 > 95% dip; 0.5 cycle (10ms) Harmonic Current Emission IEC/EN 61000-3-2, Class A Voltage Fluctuation and Flicker IEC/EN 61000-3-3 1) Criteria A: Normal performance within the specification limits 2) Asymmetrical: Common mode (Line to earth) 3) Symmetrical: Differential mode (Line to line) *Warning: This is a Class A product. In a residential, commercial or light industrial environment it may cause radio interference. This product is not intended to be installed in a residential environment; in a commercial and light industrial environment with connection to the public mains supply, the user may be required to take adequate measures to reduce interference. All parameters are specified at 25°C ambient unless otherwise indicated. 4 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Block Diagram Device Description 1) Input terminal block connector 2) Output terminal block connector 3) DC voltage adjustment potentiometer 4) DC OK control LED (Green) 5) Universal mounting system All parameters are specified at 25°C ambient unless otherwise indicated. 5 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Dimensions L x W x D: 91.0 x 89.9 x 55.6 mm Engineering Data De-rating Note 1. Power supply components may degrade, or be damaged, when the power supply is continuously used outside the shaded region, refer to the graph shown in Fig. 1. 2. If the output capacity is not reduced when the surrounding air temperature >55°C, the device may run into Over Temperature Protection. When activated, the output voltage will go into latch-off mode and recoverable by AC power recycle. 3. In order for the device to function in the manner intended, it is also necessary to keep a safety distance of 25mm with adjacent units while the device is in operation. 4. Depending on the surrounding air temperature and output load delivered by the power supply, the device can be very hot! 5. If the device has to be mounted in any other orientation, please do not hesitate to contact Fig. 1 De-rating for Vertical Mounting Orientation info@deltapsu.com for more details. > 55°C de-rate power by 2.5% / °C All parameters are specified at 25°C ambient unless otherwise indicated. 6 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Output De-rating VS. Input Voltage  No output power de-rating across the entire input voltage range Assembly & Installation The power supply unit (PSU) can be mounted on 35mm DIN rails in accordance with EN 60715. The device should be installed with input terminal block at the bottom. Each device is delivered ready to install. Mounting Dismounting Fig. 2.1 Mounting Fig. 2.2 Dismounting Snap on the DIN rail as shown in Fig. 2.1: 1. Tilt the unit upwards and insert it onto the DIN rail. To uninstall, pull or slide down the latch with screw driver as 2. Push downwards until stopped. shown in Fig. 2.2. Then slide the power supply unit (PSU) in 3. Press against the bottom front side for locking. the opposite direction, release the latch and pull out the power 4. Shake the unit slightly to ensure that it is secured. supply unit (PSU) from the rail. All parameters are specified at 25°C ambient unless otherwise indicated. 7 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Safety Instructions – ALWAYS switch mains of input power OFF before connecting and disconnecting the input voltage to the unit. If mains are not turned OFF, there is risk of explosion / severe damage. – To guarantee sufficient convection cooling, keep a distance of 50mm above and below the device as well as a lateral distance of 25mm to other units. – Note that the enclosure of the device can become very hot depending on the surrounding air temperature and load of the power supply. Risk of burns! – DO NOT insert any objects into the unit. – Hazardous voltages may be present for up to 5 minutes after the input mains voltage is disconnected. Do not touch the unit during this time. – The power supplies unit should be installed in minimum IP54 rated enclosure. – The power supplies are built in units and must be installed in a cabinet or room (condensation free environment and indoor location) that is relatively free of conductive contaminants. Functions ■ Graph illustrating the Start-up Time, Rise Time, and Hold-up Time Start-up Time The time required for the output voltage to reach 90% of its set value, after the input voltage is applied. Rise Time The time required for the output voltage to change from 10% to 90% of its set value. Hold-up Time Hold up time is the time when the AC input collapses and output voltage retains regulation for a certain period of time. The time required for the output to reach 90% of its set value, after the input voltage is removed. All parameters are specified at 25°C ambient unless otherwise indicated. 8 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Inrush Current Overload & Overcurrent Protections Inrush current is the peak, instantaneous, input current measured The power supply’s Overload (OLP) and Over current (OCP) and, occurs when the input voltage is first applied. For AC input Protections will be activated when output current is 3.8A I (Max O voltages, the maximum peak value of inrush current will occur load) < 5.7A. In such occurrence, the V will start to droop and O during the first half cycle of the applied AC voltage. This peak once the output voltage is below 13Vdc typ., the power supply will value decreases exponentially during subsequent cycles of AC go into “Hiccup mode” (Auto-Recovery). The power supply will voltage. recover once the fault condition of the OLP and OCP is removed and I is back within the specifications. O Additionally, if the I is >102~108% for a prolong period of time O (depending on the load), the Over Temperature Protection (OTP) will be activated due to high temperature on critical components. The power supply will then go into “Latch-off mode” until the PSU cools down and the AC power is recycled. Dynamic Response The power supply output voltage will remains within ±5% of its steady state value, when subjected to a dynamic load from 10 to Over Temperature Protection 100% of its rated current. As mentioned above, the power supply also has Over Temperature Protection (OTP). In the event of a higher operating temperature at 100% load, the power supply will run into OTP when the operating temperature is beyond what is recommended in the de-rating graph. When activated, the output voltage will go into latch-off mode until the component temperature cools down and the AC power is recycled. Short Circuit Protection The power supply’s output OLP/OCP function also provides protection against short circuits. When a short circuit is applied, the output current will operate in “Hiccup mode”, as shown in the Overvoltage Protection illustration in the OLP/OCP section on this page. The power The power supply’s overvoltage circuit will be activated when its supply will return to normal operation after the short circuit is internal feedback circuit fails. The output voltage shall not exceed removed. its specifications defined on Page 3 under “Protections”. All parameters are specified at 25°C ambient unless otherwise indicated. 9 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Operating Mode Fig. 3 Redundancy / Parallel Operation Connection Diagram  Redundancy Operation In order to ensure proper redundancy operation for the power supply unit (PSU), ensure that the output voltage difference between the two units is kept at 0.45~0.50V for 24V supplies. Follow simple steps given below to verify: Step 1. Measure output voltage of PSU 1 and PSU 2. If PSU 1 is the master unit, then V of PSU 1 must be higher than PSU 2. In order to set O the output voltage, connect the power supply to 50% load and set the PSU 1 and PSU 2 output voltage. Step 2. Connect the right DRR module, 20A as per the system requirement to the power supply units PSU 1 and PSU 2 at V 1 & V 2 in in respectively. Step 3. Connect the system load from V . Please note that output voltage V from DRR module will be = V (output voltage of power out out O supply) – V * (in DRR module). drop  Parallel Operation These DRR modules can also be used for Parallel function in order to increase the output power by N+1 (e.g. 2.5A + 2.5A = 5A or 2.5A + 2.5A + 2.5A = 7.5A) or current sharing, and thus increasing the power supply and system reliability. Though the DRC-24V100W1AZ is not designed for current sharing, a good current sharing between two power supplies can be achieved by following simple steps as below (Refer to Fig. 3 for the Connection Diagram). Step 1. Step 3. Set output load condition for both supplies at 50% and measure Connect PSU 1 and PSU 2 with the DRR-20A module and the output voltages. measure at V 1 & V 2 to verify the voltage difference. Ensure in in the voltages are within ±25mV. Step 2. Step 4. Adjust output voltages to the same level or within ±25mV Output voltage from DRR module V will be = V (output difference. out O voltage of power supply) – V * (in DRR module). drop *V will vary from 0.60V to 0.90V (Typical 0.65V) depending on the load current and surrounding air temperature. drop All parameters are specified at 25°C ambient unless otherwise indicated. 10 www.DeltaPSU.com (June 2014, Rev. 01) TECHNICAL DATASHEET Chrome DIN Rail Power Supply 24V 91.2W 1 Phase (Class II & NEC Class 2) / DRC-24V100W1AZ Others Delta RoHS Compliant Restriction of the usage of hazardous substances The European directive 2011/65/EU limits the maximum impurity level of homogeneous materials such as lead, mercury, cadmium, chrome, polybrominated flame retardants PBB and PBDE for the use in electrical and electronic equipment. RoHS is the abbreviation for “Restriction of the use of certain hazardous substances in electrical and electronic equipment”. This product conforms to this standard. PFC – Norm EN 61000-3-2 Line Current Harmonic content Typically, the input current waveform is not sinusodial due to the periodical peak charging of the input capacitor. In industrial environment, complying with EN 61000-3-2 is only necessary under special conditions. Complying to this standard can have some technical drawbacks, such as lower efficiency as well as some commercial aspects such as higher purchasing costs. Frequently, the user does not profit from fulfilling this standard, therefore, it is important to know whether it is mandatory to meet this standard for a specific application. All parameters are specified at 25°C ambient unless otherwise indicated. 11 www.DeltaPSU.com (June 2014, Rev. 01)